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Vol 6, issue 01
Craftsmanship Awards 2006, Part I

The Builders Exchange, Inc. proudly presents the 49th annual Craftsmanship Awards

In 1957, the Builders Exchange in Cleveland began a new program to honor the craftsmen who physically shape our region, building our structures and our future. Historically, these artisans have worked in total obscurity, their names and contributions lost in the passage of time. Too often, buildings are known only to the public as the products of the planners and designers - an important focus, to be sure, but one that omits a vital part of the creation of the city. Too often, it is only in a family history that descendants driving by remember that "Grandpa built this" or "Uncle Joe worked on that structure."

The Craftsmanship Awards Program was created to give recognition to these professionals for their know how and dedication. At the same time, it will honor and encourage the very highest standards of craftsmanship in an industry that is often overlooked and underappreciated.

The selection process is a rigorous one. Each project is formally nominated, and the nominations must include an explanation of why the nominated work is deemed exceptional. (Some of those comments are included in the listings to follow.) The nominated projects are then submitted to a judging process, where they are evaluated, on site, by an engineer and graded on

1) overall quality, 2) complexity of design, 3) materials used, 4) difficulty of installation, 5) size of the project and finally 6) whether the components were shop-fabricated or site-fabricated. The information is then entered into a computer program which determines the award winners.

The craftsmen you are about to meet are the very best and richly deserve the recognition and appreciation of the entire industry. It is through their efforts that our children will be able to marvel at future accomplishments, just as we are able to admire the incredible skill used to build our past. BXM

A. M. McGregor Home

Location: East Cleveland

Architect: Herman Gibans Fodor, Inc. Architects

General Contractor: Henle Builders

Owner: A. M. McGregor Home

Millwork Installation

  • Ernie Zippay

Employer: Lake Erie Craftsmen

Reason: The artisan worked closely with manufacturer Nagele Manufacturing Co. from start to finish on this old building that had new finish work installed. He preformed the arches from rough lumber on site and then cut all trim, running and standing, on site. He executed all of the returns, miters and cornices in an exceptional fashion.


Baldwin Water Treatment Plant

Location: Cleveland

Architect: Richard L. Bowen + Associates Inc.

General Contractor: Shook / Kokosing LLC

Owner: City of Cleveland Division of Water

Masonry Restoration

  • Rick Haynes

Employer: VIP

Reason: Restoration of the historic and highly ornamented elements of this project included cleaning the limestone, sandstone and brick surfaces, recreating deteriorated faces and detailing, tuckpointing with meticulously matched mortar, and installing water repellents and other safeguards to protect it for the future.

Ben Venue Laboratories Phase V/ Sterile Manufacturing Addition

Location: Bedford

Engineer: Stantec Consulting Group, Inc.

Construction Manager: Ben Venue Laboratories

Owner: Boehringer Ingelheim

HVAC Ductwork

  • David Hein

Employer: Franck & Fric Inc.

Reason: Craftsman was responsible for coordination with several other trades and on time installation of 135 tons of multi-layered duct, 14 air handling units ranging up to 33,000 cfm, 16 HEPA modules, and 120 terminal HEPA filters, plus coordination of 46 custom stainless steel low wall returns, all under the highest standards of cleanliness and room pressure differentials.

Boneyard Restaurant

Location: Mayfield Hts.

Engineer: Fred H. Hollman, P.E., Consulting Engineer

General Contractor: Liquid Living Design & Management

Owner: Liquid Living Design & Management

Sheet Metal Ductwork

  • Ken Hlucky
  • William Davies

Employer: Mechanical Systems Inc.

Reason: Workers did an amazing job installing spiral ducting in and around existing cinema and new construction and through existing walls to accommodate sight clearance from stages.


Brecksville Human Services Center Addition

Location: Brecksville

Architect: Blunden, Barclay and Associates Architects Inc.

General Contractor: C.T. Taylor Co., Inc.

Owner: City of Brecksville

Masonry

  • Kasey Lukacs
  • Corey Kuntz

Employer: Gallagher Masonry, Inc.

Reason: Brickwork and keystones in the jack arches above the windows are tied in beautifully with the intricate cast stonework done. Difficult access, with trees and a lake close to the building, made the project challenging.

Window and Door Installation

  • Cornell Turcu
  • Rick Pollman

Employer: Jamieson Ricca Windows

Reason: Installing aluminum windows and doors on all exterior elevations and the cupola necessitated skillful coordination and execution. All components were field tested and fitted. The exterior window installation required custom brackets fabricated for each type of window. Trim work could only be completed after all other trades were in place. A seamless blending of components from two different manufacturers was accomplished.

Case Western Reserve University/ Cleveland Center for Structural Biology/ Wright Fuel Cell Group

Location: Cleveland

Architect: The Stubbins Associates

Construction Manager: Gilbane Building Company

Owner: Case Western Reserve University

Laboratory Equipment & Casework

  • Mal Conlan
  • Jeff Stivason

Employer: Smith & Schaefer, Inc.

Reason: This fast-track project with design and engineering changes used custom Nautilis overhead service carriers and floor mounted fuel cell enclosures, each with 10-13 service lines. All arrived on time. Other products included steel and plastic laminate casework, counter mounted fume hoods, counter tops and reagent racks, and the suppliers coordination with the construction manager and other trades was timely and efficient, minimizing disruption and contributing to on-budget installation.

Case Western Reserve University/Village at 115/

Clock Tower Building

Location: Cleveland

Architect: Goody, Clancy & Associates

Construction Manager: Whiting-Turner Contracting Co.

Owner: Case Western Reserve University

Taping and Drywall Finishing

  • Chris Bernhart
  • Dave King

Employer: Marous Brothers Construction, Inc.

Reason: The Interior Finishes Division installed 2.2 million sf of drywall, 1.1 million lineal feet of metal studs and 40,000 sf of acoustic ceilings, all recycled content to fulfill sustainability requirements. Paper-faced bead was used for longevity and flexibility of design, but this is applied with joint compound and requires very precise installation. The clock tower and library, with ceiling heights up to 20 ft, are open to allow for natural light to flow in, so the quality of drywall finishing and simple geometric patterns make the work stand out.


The Chabad Center

Location: Beachwood

Architect: Bialosky + Partners Architects LLC

Construction Manager: Atkin Construction Corp.

Owner: Waxman Industries

Masonry

  • Al Labyk

Employer: F&R Contracting Co.

Reason: Masonry was built from three different sized units, with alternating protruding and recessing. The largest unit was a 90 lb. Decro face sandblasted unit that required two men to set, with wedges necessary during setup. Pieces around the pointed window had to be custom cut.

Cleveland Clinic Foundation/

Central Plant

Location: Cleveland

Engineer: Karpinski Engineering

General Contractor: Siemens Building Technologies.

Owner: Cleveland Clinic Foundation

HVAC Piping

  • Tom Toomey
  • Jim Simoncic

Employer: Reliance Mechanical LLC

Reason: Installation of a great quantity of piping in unusual sizes

in a limited space.

Cleveland Clinic Foundation/

Heart Center

Location: Cleveland

Engineer: Korda/Nemeth Engineering Inc.

Construction Manager: Whiting-Turner Contracting Co.

Owner: Cleveland Clinic Foundation

Concrete Formwork

  • Ken Carson
  • Mark Stewart
  • Tony Wooten
  • Rick Sayre
  • Charlie Bluhm
  • Ken Anderson

Employer: Donley's, Inc.

Reason: Craftsmen were responsible for all concrete formwork for concrete columns supporting the decking on each of two sides of the building, three and five levels respectively. It was critical that the formwork be constructed exactly for the columns to have the necessary stability to support the weight of concrete and for the remainder of the building to be constructed as specified. The structure's size and complexity and the tight time frame made this difficult. In additon, all formwork for the nine elevator cores, some up to nine stories in height, was done to exacting standards for the cores to have necessary stability. The work was constructed level-by-level, a labor-intensive process. But the completed structure was built to exact specs during the difficult winter months and on a tight schedule.

 

Cleveland State University/

New Recreation Center

Location: Cleveland

Architect: Weber Murphy Fox

Construction Manager: Gilbane Building Company

Owner: Cleveland State University

Concrete Formwork

  • Jeff Briggs
  • Jim Klein
  • Doug Tanski
  • Bob Bedevelsky

Employer: Cleveland Cement Contractors, Inc.

Reason: The cast-in-place, elevated concrete ramps, stairs and planters are an example of superior craftsmanship, as they are hung from, cantilevered over and set atop several central concrete columns and walls. Craftsmen had to cut, fit and fasten the formwork for very complex sloping and warping surfaces 20 ft in the air and ensure that the formwork could support the weight of the materials and workmen. Specs required that much of the wallwork be poured monolithically, requiring intricate hanging forms and specialized placing techniques.

Cleveland State University/

Rhodes Tower Library

Location: Cleveland

Engineer: Construction Resources, Inc.

General Contractor: Warren Roofing & Insulating Co.

Owner: Cleveland State University

Roofing / Waterproofing

  • Tim Welch
  • John Wasilko, Jr.

Employer: Warren Roofing & Insulating Co.

Reason: The six-month-long roof removal of 12 in thick material over 60,000 sf on three levels at a minimum 80 ft in the air with only one access point was accomplished during the school year. Multiple roof and waterproofing systems were specified, and multiple trades had to be coordinated, with many subcontractors.

Cleveland Municipal School District/

A.J. Rickoff K-8 School

Location: Cleveland

Architect: Hayes Large Architects, LLC

General Contractor: Giambrone Construction. Inc.

Owner: Cleveland Municipal School District

Light Gauge Truss Installation

  • Rick Itschner
  • Sean Ryals

Employer: OCP Contractors, Inc..

Reason: Installation of light gauge trusses with complicated hip and valley framing. Design load for masonry walls required precise bracing and bridging between trusses.

515 Euclid Avenue Parking Garage

Location: Cleveland

Architect: Richard Fleischman + Partners Architects, Inc.

Construction Manager: Turner Construction Company

Owner: OSF Properties, Inc.

Glass Curtainwall

  • Jeff Boylan
  • Kevin Craiglow
  • Vince Modie
  • Mark Mendralla

Employer: Architectural Products Sales Co.

Reason: More than 16,000-sf of glazing panels are structurally caulked to the aluminum framing, with some exceeding 450 lbs and 6 ft. by 9 ft. Frames and glass are cantilevered off the building face.

First Congregational Church of Akron

Location: Akron

Architect: Chambers Murphy and Burge Restoration Architects. Ltd.

General Contractor: Seese/Sveda Construction

Owner: First Congregational Church of Akron

Carpentry

  • Steve Rodenbucher
  • Steve Few

Employer: Seese/Sveda Construction

Reason: The historic dais and choir loft were too small for current needs, so both were expanded and separated by an original panel wall. New panels matching existing were added and new tiers constructed to the choir loft, along with a new railing. The lower portion of the dais was expanded to accommodate ADA regulations and provide more room for the pastor.

Decorative Painting

  • John Buckeye

Employer: Yerman & Young Painting, Inc.

Reason: When the accoustical tile in the ceiling was removed, decorative elements were discovered, with the craftsman recreating the work, much of it freehand, from raised scaffolding on sloped ceiling surfaces. Decorative banding around windows and accents on the plaster were other parts of the work.

Stencil Painting

  • Brooke Kelly

Employer: Origin Artisan Group

Reason: A piece of door trim was removed from this often-redecorated worship space, uncovering a delicate multi-color stencil. This artisan created a design using the original elements and others of the time period. Precise color matching was conducted.

Emery Office Building

Location: Warrensville Hts.

Architect: Herschman Architects

General Contractor: Snavely Development Co.

Owner: Jes Development Ltd.

Curtainwall / Composite Panels

  • Jeff Boylan
  • Kevin Craiglow

Employer: Architectural Products Sales Co.

Reason: It was a challenge installing this unique design using curtainwall, reflective green glass and composite metal panels on the side of the building with metal panels forming buttresses up the height and over the parapet wall. An aluminum sunshade on the face of the curtainwall at a custom 10 ft horizontal forms a band around different areas of the building.

Hilton Hotel

Location: Beachwood

Architect: ka architecture Inc., Cleveland

General Contractor: J.J.O. Construction, Inc.

Owner: Hilton Hotels

Metal Stud Framing

  • Kyle Kazak
  • Martin McAnally

Employer: Expert Construction, Inc.

Reason: The complex framing and support for this building was complicated by a lack of structural steel. Coffers and soffits were built production style using eight different jigs.